Manufacturing Data
| Material | 18mm Raw MDF |
| Tool | 6mm Compression End Mill |
| RPM | 18000 RPM |
| Feed Rate | 4500 mm/min |
| Pass Depth | 9mm per pass |
| Machine Time | ~120 minutes |
| Assembly Time | ~ 20 minutes |
| Machine Type | SMART-MAXSPEED-2137 CNC Router |
| CAM Software | Aspire |
Build Summary
Production build of the Parametric Wall Shelf A-2 using CNC-routed layered MDF construction. The shelf was manufactured as a full-scale physical prototype using stacked contour geometry and precision-cut interlocking components. The flowing asymmetric profile was designed to demonstrate smooth parametric surface transitions while maintaining structural stability during assembly.
Fabrication Notes
Small parts and narrow contour pieces may shift during machining if vacuum hold-down is insufficient. Using a vacuum CNC router is recommended. Alternatively, small parts should be secured using holding tabs or bridge connections during cutting operations. Clearance offsets and internal corner compensation were prepared for a 6mm flat end mill. For proper assembly fit, using a 6mm diameter tool or smaller is recommended. If raw MDF is used, primer and paint application should be performed shortly after machining. Depending on environmental humidity, MDF parts may absorb moisture and expand slightly over time. Excessive swelling can make assembly joints difficult to fit. Tolerance compensation for interlocking hook connections in this project was prepared with approximately 0.3mm clearance on both sides. If primer, paint, or surface coating will be applied, increasing these tolerances using offset operations before machining is recommended.